Three Cutting Tools used for hard turning quenched Steel

Three Cutting Tools used for hard turning quenched Steel


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Place of Origin
China
Brand name
Halnn
Payment Terms
T/T
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Keyword
cutting tools, hard turning, hard turning quenched steel, hard turning steel
Category
Other Machinery Parts
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Halnn Superhard Materials Co.,Ltd

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PRO
Country / Year Established
China China / 2002
Business type
Manufacturer
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Product name Three Cutting Tools used for hard turning quenched Steel Certification -
Category Other Machinery Parts Ingredients -
Keyword cutting tools , hard turning , hard turning quenched steel , hard turning steel Unit Size 200.0 * 120.0 * 60.0 mm
Brand name Halnn Unit Weigh 200 mg
origin China Stock -
Supply type - HS code -

Product Information

 

Three Cutting Tools for hard turning quenched steel

 

Coated carbide material inserts
Coated carbide inserts is coating on Good toughness carbide cutting tools by the thickness of 2-18µm.It lowers its heat conduction coefficient after coating and abate the hot action of cutting tool substrate, Coating can effectively improve the cutting process of friction and adhesion effect, reducing the heat caused during cutting. Coated carbide cutting tools has a better strength, hardness and wear resistance than the carbide cutting tools. Low-cost coated carbide inserts can realize low speed when turning the work piece which hardness was under HRC45.
 

Ceramic material inserts
Cutting speed of ceramic inserts is 3-5 times faster than carbide inserts with normal machining.Ceramic inserts especially suit for processing hardness materials with high speed,finishing processing and high speed processing. We can choose ceramic inserts to finishing the quenched steel with hardness between HRC45-HRC55,and had better avoiding the interrupted turning.
 

CBN(Cubic Boron Nitride) material inserts
The hardness and wear resistance of CBN inserts are second only to diamond ,has a wonderful hot hardness,and also has a better impact strength and breakage resistance compared with ceramic inserts. It widely be used for turning the Hardened steel (more than 50 HRC), Pearlitic gray cast iron and chilled cast iron and high temperature alloy.CBN inserts has a much higher cutting speed than carbide inserts.
PCBN inserts with high content CBN element is harder,better wear resistance,better compressive impact and toughness ,but its defect is low thermo stability and chemical inertness,which suitable for machining heat resistant alloy, cast iron and iron series sintered metal. CBN particle content in the composite PCBN cutting tools is low, using the ceramic as binder, which hardness is low, but make up for the before one materials defect which low thermal stability, chemical inertness.

 

Summize

We can choose both ceramic and CBN inserts when machining the hardened steel, so you can analyse the producing cost and machining quality so that which one is more economical. PCBN material cutting tools has a better performance than Al2O3 ceramic inserts, and the latter has a better thermal chemical stability.But PCBN inserts has a much harder and better toughness.Generally,ceramic inserts is the better choice when machining the hardened steel work piece with hardness less than HRC50 with thin cutting depth and small feed rate.while PCBN tool is suitable for machining the work piece with hardness above 50 HRC, especially for automation and high precision machining.In addition, with the same blade wear, PCBN cutting tools has a better stable residual stress than ceramic inserts after they stand the same wear of the cutting tools flank cutting surface. In addition, ceramic inserts should avoid using for roughing and semi-finishing, Halnn developed integral CBN inserts can be suitable for interrupted turning, hard roughing the hardened steel overloading.

 

 

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Halnn Superhard Materials Co.,Ltd

Country / Year Established
China China / 2002
Membership
PRO
Business type
Manufacturer

8

President
Angels
Address
Research 5# building B site 21-11 room,the international univeristy science park,Zhengzhou Hi-tech District,Henan Provience,China
Product Category
Machinery Tools
Year Established
2002
No. of Total Employees
51-100
Company introduction

The predecessor of HALNN Superhard material Co.,Ltd. is country Henan Superhard Material Institute. So the turning inserts and grinding inserts from halnn are all produced strictly,have a good quality.HALNN superhard company specialized in the production of CBN cutting tools/PCBN inserts/solid CBN inserts/hard turning tools and other super hard material products for turning/machining all kinds of wear resistant cast iron/cast steel, harden steel materials in this industry. The main products PCBN cutting tools and solid CBN cutting tools have obtained several practical patents, especially in interrupted cutting of hardened steel, Hi-Cr white cast iron etc,(such as:gear bearing,rolls/roller,ball screw,auto parts,brake disc,brale drum,etc) leading the world class level and enjoy a high reputation over the academia circles of super hard cutting tools. As a pioneer of Chinese super hard cutting tools, HALNN is the most famous brand on hard turning and high speed machining the hard material.
     Based on the State Key Laboratory of super hard materials and Henan University of Science and Technology, HALNN superhard company established its own R&D Center of super hard cutting tools, has undertaken and completed the national key project of “production-study-research” and the project of science and technology research on CBN products, and is implementing the national demonstration projects& the plan projects of “gem grade diamond products”.
History:
    In 2002, HENAN Super Hard Research Institute was established, CBN cutting tools and high grade diamond as the main research direction. There has 2 Ph.D, 3 professors, 5 associate professors, 12 R&D Doctor and master, owns cubic pressing machine and laser thermal conductivity meter and other large-scale equipment, with a total value of more than 18 million CNY.
    At the end of 2003, BN-K1 CBN cutting tools used for machining high chromium white cast iron and chilled cast iron was promoted.This grade CBN inserts can both roughing and finishing the casting workpiece.
    In 2004, BN-H10 CBN cutting tools used for finishing harden steel was promoted, and has been in Chinese PCBN cutting tools area leading position.
    And the first company promoted the concept of roughing used “solid CBN inserts” in China, solid CBN inserts in roughing high chromium white cast iron rough areas made the industry unanimously approved. And as CBN cutting tool technology transfer and enterprise combining research cooperation mode, has made tremendous contributions for our super hard materials industry.
    In 2005, BN-S10 CBN cutting tools used for harden steel interrupted cutting was promoted, breaking the myth of CBN cutting tools couldn’t be used for heavy interrupted turning harden steel with large allowance, which is the world breakthrough of CBN cutting tools industry.
    In 2007, BN-S30 solid CBN inserts professional used for roughing gray cast iron was promoted, breaking other countries CBN cutting tools in the field of high speed machining gray cast iron monopoly.
    In 2010, the first 1.7 carats Blue gem grade diamond in China was developed by Halnn. So far, Halnn superhard won 25 national patents.
    In 2011, Halnn superhard material company was awarded one of the best company in cutting tools industry in China.      

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