A. Main Application:
This medical silicone catheter tube extruder is mainly used for high precision silicone gel rubber foley catheter tubing producing in dust-free and bacteria-free workshop. World famous German Siemens PLC controlling system with Siemens 10.4” human-interface and touch screen, German siemens driving motor, French Schneider contactor, world famous Japan YASKAYA transducer, total stainless steel covered outside, 30kg/h max extrusion capacity, 10-15m/min normally, +-0.05mm mostly for silicone gel rubber foley catheter tubing size tolerance controlling, the most stable and highest precision medical silicone catheter tubing making machine in China.
B. Producing Process:
Ø High precise and efficient SJ-65mm single screw extruder+High precise and efficient 30mm single screw extruder for X-ray imaging line→high precise quick changing style medical silicone gel rubber foley catheter extrusion mould complete set→H=1M High Efficient High Temperature Vulcanized Heating Channel→L=6M 3 parts High Efficient Horizontal Vulcanized Heating Channel→Auto high efficient 400x50mm belt type haul-off puller→Auto high precise Japan Mitsubishi servo motor and Japan Mitsubishi PLC controlling fixed-length cutter with German Siemens human-computer interface touch screen→Auto high efficient air blowing and stacking unit for final cutted medical silicone gel rubber foley catheter
C. Main Features:
Ø C1. The main extruder adopts china famous high stable AC motor, double reduction hardened gear box drive, to ensure the energy saving production, smooth operation and quiet as well as long service life. We can also choose world famous motor based on customer’s order.
Ø C2. High-end temperature control configuration system, temperature control accuracy of ±1°C, to ensure stable extrusion process and the roundness/dimensional accuracy of the pipe materials.
Ø C3. The haul-off unit consists of belt made from Switzerland, servo motor and the controller of Japan Mitsubishi, turbine and worm decelerator from Germany, it can work with high precision and stability and no skidding or noise.
Ø C4. The cutting machine is equipped with aluminum alloy rotatable knife arm of low inertia as well as special cutting knife pouch which ensures smooth cuts, it’s servo motor driving and PLC of Japan Mitsubishi as well as Siemens man-interface ensure precision of the cutting length, and the cutting length and cutting times can be set and counted by automatically.
D. Main Parameters(Data Sheet):
Main Parameters(Data sheet)
High precise Φ65mm single screw extruder
SJ65 model, World famous German Siemens PLC controlling system with Siemens 10.4” human-interface and touch screen, Siemens temperature controlling modules, Taiwan FOTEK SSR, Schneider contactor, Japan YASKAYA transducer, 22KW driving motor, total stainless steel covered outside for contacting parts
High precise Φ30mm single screw extruder
SJ30 model, World famous German Siemens PLC controlling system with Siemens 10.4” human-interface and touch screen, Siemens temperature controlling modules, Taiwan FOTEK SSR, Schneider contactor, Japan YASKAYA transducer, 3.7KW German Siemens driving motor, total stainless steel covered outside for contacting parts
High precise medical silicone gel rubber foley catheter extrusion mould complete set
S136H mould-steel mould head and die, polished carefully and precisely, no dead angle in the whole flow channel which is specially for extruding medical silicone gel rubber material
High Efficient High Temperature Vulcanized Heating Channel
H=1M, Heating temperature: 500°C, infrared ray heating, total stainless steel covered outside
High Efficient Horizontal Vulcanized Heating Channel
L=6M, 3 parts, Heating temperature: 200-300°C, infrared ray heating, total stainless steel covered outside
Auto high efficient belt type haul-off puller
World famous Japan YASKAWA transducer; Effective length and width of the belt: 400x50mm, 0-50M/min adjustable, total stainless steel covered outside for contacting parts
Auto high precise fixed-length multi-layer multi color catheter tube cutter
World famous Japan Mitsubishi PLC Controlling System, German Siemens human-computer interface and touch screen, Japan Mitsubishi Servo Motor and Servo controller; Aluminium alloy rotatable high-speed cutting knife arm with low-inertia, auto counting for tube cutting pcs and cutting times, total stainless steel covered outside
Auto high efficient final cutted silicone gel rubber foley catheter air-blowing and stacking unit
L=2M, Japan East worm gear reducer, air operated valve with large air flow to ensure the final air blowing result, total stainless steel covered outside
Extrusion Capacity(Output) and tolerance
30kg/h max, +-0.05mm tolerance, the highest precision in China
30KW, 20KW for normal working power
380V/3P/50HZ, 220V/1P/50HZ normally, based on customer’s order
Medical grade silicone gel rubber
70 working days normally
about 1 set of 20ft container
E. Packing and Shipping Photos:
Our extruder factory has been eatablished for near 18 years since 2000. We are focused on developping and designing the most precision, highest stable and top professional medical and industrial extruder machine line system these years. Multi-type extruders adopt world famous AC frequency converter with free maintenance function, optional Japan Mitsubishi servo motor, Japan OMRON temperature controller, German Siemens PLC controlling system with Siemens human-computer interface, laser type tube OD detecting gauge with advanced closed loop function, etc. Compact structure, easy operation, extensive capacity and applicable to various plastic material and different application. The just right price of our precision extrusion equipment is formed from continuous designing and standard modular manufacturing. Our strict production standards and precise parameters controlling system guarantee the highest precision, most stable and top professional medical and industrial extruder machine equipment in China.
We keep up with the high pace of times these years. The first-grade quality and highest priority of stability is the fundamental of living and developing of our company. We persist in pursuing being outstanding, striving for excellent, executing to production based on high requirement of industrial standards in China, which help us get through ISO and CE certification successfully.
With wide business connection and cooperation all over the China in last 18 years, we can also support our global customers to purchase all the related medical equipment, high class and high quality medical products with just right best price. Welcome to contact us by anytime. We will serve you with our heart and soul!
Total about 5000 M2. Please check following layout drawing for your better understanding:
We are the most professional medical Turn-key producing project supplier in China. We could let you have the top tolerance of +-0.02-0.05mm for all different kinds of medical tube and industrial pipe hose diameter producing, which is also the same standard and machine quality as Europe and USA, but with much lower selling price. We also support our customer to find the just right best price for all other related medical equipment and medical products based on our last 18 years wide business connection in China. The following are our main products:
Medical PVC PU PE PP PS FEP PFA PTFE Teflon TPE TPU TPV EVA Silicone catheter tube extruder machine line
Medical breathing circuits making machine line
Medical IV tube set, catheter tube set, disposable syringe, medical IV chamber, medical sucker assembly machine
Precision coated braided reinforced hose pipe extruder machine line
Precision automobile hose pipe extruder machine line
Precision corrugated spiral hose pipe extruder machine line
Precision sealing strip gasket profile extruder machine line
Precision PE PP ABS PLA TPU PA PVC filament extruder machine line
Precision PVC PE PP PS ABS PC PMMA EVA CA EVA PET TPU TPR POM plastic sheet and coated sheet extruder machine line
Precision laboratory extruder
Precision plastic pellet extruder machine
Medical urine bag feeding bag high frequency welding machine
Medical syringe, capsule pill tablet catheter tube set blister thermoforming packing machine
Medical PE pouch bag packing machine
Medical weighing filling capping labeling boxing cartoning machine
Silicone latex foley catheter feeding suction anesthesia tube set series
Other medical silicone products
Tracheal cannula series
Laryngeal mask airway series
Oxygen mask Anaethesia mask Air cushion mask series
Medical urine bag, blood bag, infusion bag, feeding bag series
Medical operating table series
Electric parturition obstetric delivery bed series
Operating shadowless lamp series
Gauze bandage elastic bandage adhesive bandage series
All different kinds of high precision medical soft tube set extrusion producing project, and medical blood bag, urine bag, IV bag extrusion producing project; All different kinds of high precision industrial hose, pipe, sealing strip profile and plastic sheet extrusion producing project; medical tube, syringe, capsule, pill or tablet product blister thermoforming packing and PE pouch bag packing project; All different kinds of medical IV tube set catheter tube set medical sucker automatic assembling project; All different kinds of high class medical disposable product for hospital and clinic, etc.
We have passed ISO and CE certificates for our machine, showed as following:
CNC series machine and world famous electrial components for our machine, showed as following:
Our present main market is Africa, Middle East, Russia, Turkey, Europe, India, Asia, South America, USA, etc.
We warmly welcome you to visit our factory and check our running machine on site first, make everything clear enough during face to face meeting process before signing contract.
We will keep you updated and send you the producing photos each month until machine is completed. During final testing process, we will send you the complete producing video for your checking first and later send you product samples for your final confirming. After samples agreed, you can send your engineer to come and check your running machine on site, he can also learn how to operate completely, 2 days max. All necessary videos can be recorded.
When the machine arrived to your factory, your engineer can try to install, connect and operate it by themselves first. Based on same international rule for machine installing, if your engineer is unable to do these jobs, based on our contract, we will send one of our engineer to your factory for installing, operating and teaching them on site. What you need to bear is round-ticket, food, hotel, and pay allowance USD100 per day for our engineer, 7 days max normally. Of cause we will also try to send you the operating video and guiding manual through on line or email if we have before engineer sent out to you.