Oxygen Free Copper Rod Continuous Up-casting  Cold Rolling Production Line

Oxygen Free Copper Rod Continuous Up-casting Cold Rolling Production Line


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Keyword
cold rolling mill, copper rod, electrolytic copper, up-casting
Category
Machinery & Parts , Industrial Supplies
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Chengdu Shuhong Machinery Corp.,Ltd.

Country / Year Established
China China /
Business type
Others
Verified Certificate

13

Product name Oxygen Free Copper Rod Continuous Up-casting Cold Rolling Production Line Certification -
Category Machinery & Parts
Industrial Supplies
Ingredients -
Keyword cold rolling mill , copper rod , electrolytic copper , up-casting Unit Size -
Brand name - Unit Weigh -
origin Stock -
Supply type - HS code -

Product Information

1. General introduction
The oxygen free copper rod produced by Continuous Up-casting Line is high-conducting electrical material. It has the following characteristics: High conductivity, low oxygen content, excellent elongation. After further processing, the final products can not only be wires and cables, magnetic conductor, enameled wire, but also can be used in others electronic products, such as telecommunications products, etc. Low investment, quick running of the production line, quick return of the capital investment is main feature of this line.

2. Technology process
Electrolytic copper plate by the hanging body transported to the melting furnace bake-according to the up-casting speed to determine feeding speed, the copper plate add to copper melting furnace melt into copper liquid(in this case need to charcoal cover, off oxygen and isolate oxygen-copper liquid enter into transition module(At this time still need to cover the charcoal, off oxygen and isolate oxygen further) -copper liquid enter into holding furnace- copper liquid into crystallize crystal copper rod-copper rod into traction up-casting-copper rod enter into output frame- copper rod enter into sub-line stand(so copper rod will not entwined each other) -copper rod into tension frame(control take up speed) -copper rod into take up machine coiler.

3. Units technical parameters
Up-casting machine for producing bright oxygen free copper rod.
Basic principle for the unit:
The electrolytic copper will be melted into liquid in induction furnace by units. It's insulated with air by covering surface charcoal or graphite flake (avoid copper liquid Oxidation) to keep the copper liquid temperature 1150degrees± 10degrees from holding furnace. Copper liquid fast crystallize in crystallization for continuous producing copper rod by casting machine. Finally, it's had plated into product by double take-up machines or other auxiliary equipment.

Our company summed up the running situation of up-casting machine by manufacturing around the country. The main drawback is that there is the situation of poor crystalline after use a long time. We carried out a special designed according these situation.
1)the transmission of the traction drive use expansion sleeve seamless connection, ensure the each instruction of PLC program accurately in place.
2)made some special changes in the PLC control program, improve the crystal quality of copper rod.
3)The furnace made a reasonable improvement, let the copper liquid more stable, ensure the good crystal.

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Chengdu Shuhong Machinery Corp.,Ltd.

Country / Year Established
China China /
Business type
Others

13

President
Mr.Huang Hechang
Address
3-1203 Zhengcheng Wealth Territory, No.19 Beidajie, Chengdu, Sichuan , China
Product Category
Aluminum,Electrical Wires,Metal Casting Machinery
No. of Total Employees
101-500
Company introduction

Chengdu Shuhong Machinery Corp. Ltd. is located in Qingbaijiang District, which is an old base of industry of Sichuan Province. It is established in 1996, and the factory cover an area of more than 15000㎡, fixed assets is 25million Yuan. In 2010, the sales value is more than 150 million yuan. The company is mainly engaged in designing and manufacturing of electrician equipments, petroleum equipments, metallurgy mechanical devices including all kinds of spare parts. With the development of its own designation and technologies capabilities, Chengdu Shuhong becomes one of leading manufacture of non-ferrous metal calendaring machineries in china.  

 

Chengdu Shuhong has an experienced technical personnel group, including 2 postgraduates, 8 Senior Artisans, 15 intermediate engineers, 160 technicians. In the past few years, Chengdu Shuhong obtained a number of patented technologies of non-ferrous metal calendaring machineries which are granted by State Intelligent Property Right Bureau. In 2007, “Shuhong” as our products brand was registered successfully General Administration for Industry and Commerce. In the meanwhile, the company also has strict quality insurance system, get ISO9001:2008 the quality management system certification. Due to outstanding sales performance and good reputation, it also win a lot of great honors by the China Association of Enterprises, such as “Outstanding Enterprise", “Name-brand Product", “well-known trademark". In 2008, three departments awarded the honorable title of “Chinese Famous Brand” and “Chinese Leading Enterprise” simultaneously including China Quality Management Supervision Federation, Chinese Superior Brand Strategy Promotion Agency and Chinese Famous Brand Business Management Committee. Until now, the company obtained many times "3.15AAA Faithful Enterprise" granted by Sichuan Quality Investigation Center and Chengdu Industrial & Commercial Bureau.

The new factory manufacturing base owns 60 tons bridge type crane with 12.5m hoisting height; more than 10 sets of  machining  machines,  including 220 digital control floor type boring machine, vertical lathe and drilling machine; all kinds of categories machine such as lathe, boring mill, planer, milling machine, grinding machine, sawing machine and drilling machine and dozen of welding machine, cutting equipment, alternating-current  direct-current welding machine, argon arc welding machine, plasma cutter, each kind of automatic cutter, etc. In addition, the inspection equipments and detection method also are very complete and Perfect, such as X-ray detection, the ultrasonic testing, magnaflux inspection and liquid penetrating test, NDE apparatus and forging machines (e.g.1600t disk type friction press, C-41-750kg air hammer, C-41-250kg air hammer, D51-450A vertical ring rolling machine, GTR-300intermediate frequency induction furnace). All of equipments mentioned above provide a guarantee for the product quality.

Chengdu Shuhong Machinery Corp. Ltd. has established cooperation tightly with domestic famous universities and R﹠D institute to develop new types of products for a long time. There are many famous enterprises as following: China Chengda Engineering Corp. Ltd.(The original name is: The 8th Chemical Industry Designing Ministry), Hebei Metallurgic Designing Institute, Shanghai Electric Cable Research Institute, Shanghai Material Research Institute, Sichuan University, Dalian University of Technology. Beijing Central Iron and Steel Research Institute, Sinopec Beijing Designing Institute, Beijing Petrochemical Engineering Co., Ltd. etc. and also has good relationship with the large and minimum-sized enterprises such as China National Erzhong Group Co., Dongfang Electric Corporation, Chengdu PCG Steel Tube Sales Co., Ltd. Tangshan Jiaheng Industrial Corp., Procter & Gamble, Sichuan Chuanhua Group Co., LTD, The Xinjiang Dushanzi Petrochemical Plant, etc.

The company focus on the quality of products, credits of sales, fair prices, good after-sale service with the idea of user’s interests first and deeply considerate for the customers from home and abroad. By participating in competition all the products have been developing constantly.

One of the main equipment of Chengdu Shuhong machinery corp. ltd., copper rod continuous casting and rolling line is the most advanced in China. Market occupancy in China is more than 75%, and the equipments have been sold to more than 20 countries and areas, including USA, Mexico, Turkey, Bangladesh, Iran, Kazakhstan, Indonesia, Egypt, Syria, Azerbaijan, India, Pakistan, etc.

 Friends at home and abroad are welcomed by Mr. Huang Hechang, Chairman of the board, to Chengdu, the oriental Garden of Eden, and have a cooperation and mutual development with us.

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