Zirconia grinding media / Zirconia grinding beads / Zirconia grinding balls / Ceramic beads


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ceramic beads, zirconia grinding balls, zirconia grinding beads, zirconia grinding media
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Product name Zirconia grinding media / Zirconia grinding beads / Zirconia grinding balls / Ceramic beads Certification -
Category Industrial Supplies Ingredients -
Keyword ceramic beads , zirconia grinding balls , zirconia grinding beads , zirconia grinding media Unit Size -
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Product Information

 

welcome to contact me directly through my e m a i l chandler(at)innovacera(dot)com

 

 

Hard and wear resistant zirconium grinding bead, zirconia grinding media, zirconia grinding balls

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Zircoa’s grinding media has been used successfully, for more than 40 years, to grind electronic ceramics, zircon and zirconia. Our on-going engineering and manufacturing refinement allows us to keep pace with this market. This pro-active approach also prepares us for partnering with the newer electronics markets, which demand higher purity and much less contamination.

 

1. Main Advantage of the zirconia grinding bead:
  • Excellent wear resistance, Weight loss of ball lee of 4ppm,
  • High density, grinding efficiency,
  • No impurity, keep the material high degree of purity.

2. Main Use of the zirconia grinding bead:

  • Electronic material (Such as BaTiO3,BaCO3), Magnetic bands superfine grinding,
  • Paint,pigment, Coatings dispese and superfine grinding,
  • Ceramic glaze(zircon sand) superfine grinding,
  • Medication, Cosmetic disperse and superfine grinding.

3. Typical Properties of the zirconia grinding bead:

 

Major composition %ZrO2 ≥94.5
Packing Density  Kg/l 3.6-3.8
Gravity 6.0±0.05
Flexual Strength Mpa ≥900
KIC MNm-3/2 8
Compressive Strength Mpa 7500
Moh's Scale 8.5-9
Weigth loss of ball ppm/hr 4

 

4. SizesØmm of the zirconia grinding bead: 

0.2-3mm,5mm,10mm,15mm,20mm

 

5. Usage of the zirconia grinding bead:

Ø0.5-3mm Grinding ball use in sand mill
Ø5-20mm Grinding ball use in mix mill and ball mill
OverØ20mm Grinding ball use in ball mill

 

CERAMIC GRINDING MEDIA_.jpg

Hard and wear resistant zirconium grinding bead, zirconia grinding media, zirconia grinding balls

 

6. Operation Instruction of the zirconia grinding bead:

 

6.1. Clean the Mill chamber before charging with the beads.

 

6.2. Select beads of appropriate specifications according to the Mill volume, slurry viscosity and out let clearance.

 

6.3. Test if the slurry viscosity meet the requirements and check if the machine's outlet clearance and rotation speed are appropriate.

 

6.4. In first use of the beads, it is recommended to pre-grind the beads in a fluid mixture (Resin & Solvent) of certain viscosity for 30 minutes. When low-viscosity solvent is employed for pre-grinding, it is required to reduce the rotation speed and limit the duration to 15 minutes. (Note: Beads labeled as “Pre-ground” no needful to pre-grinding during operation.)

 

6.5. For low viscosity slurry, dispersion disc peripheral speed should not exceed 14m/s.

 

6.6. Due to the high kinetic energy with the beads, it is not necessary to operate at high rotation speeds to disperse high solid content and high-viscosity products.

 

6.7. For paints grinding, it is suggested to use the resin to clean the beads. If the solvent is required for that purpose, reduce the rotation speed and have the cleaning done within 10 minutes. Intermittent clearing operation “On-Off” is recommended.

 

zirconia beads zirconia balls zirconia grinding media.jpg

Hard and wear resistant zirconium grinding bead, zirconia grinding media, zirconia grinding balls

 

7. Beads Additive of the zirconia grinding bead:

 

7.1. An extremely small number of Ceramic Beads would be broken by high-speed impacts after long time of grinding, so it is required to make up the beads to load at regular time.

 

7.2. Sieve out and weight the broken beads, then add fresh beads with the same weight of broken beads.

 

7.3. Additional quantity of beads should be loaded for prolonged grinding time if the desired fineness of the finished product remains unchanged.

 

7.4. In case the finished product should not meet the required fineness within a prescribed period of time, additional quantity of beads should be added.

 

8. More about us:

 

Innovacera can supply many kinds of ceramic parts according to the customers' differents requirements. 

Our products include the ceramic plunger, ceramic plunger pump, ceramic rod, ceramic shaft, ceramic piston, 
ceramic water valve sheet, ceramic pipe sleeve, ceramic loom plunger, ceramic seal ring, special shape 
 
ceramic, ceramic knife, ceramic pipes, ceramic insulator tubes, ceramic washer, ceramic rollers, ceramic 
 
foam filter, ceramic beads, ceramic grinding media, ceramic sleeve, ceramic crucibles, ceramic thermocouple protection tubes, ceramic insulator, alumina ceramic tubes, alumina ceramic foam filters, silicon carbide ceramic foam filter, cordierite ceramics, steatite ceramics, aluminium oxide ceramics, zirconium oxide ceramics, ceramic substrates, porous ceramic tubes filter, porous ceramic plates, advanced ceramic components, technical ceramic parts, alumina ceramic pin, al2o3 ceramics, zro2 ceramics, sic ceramics, etc.

 

 

Manufacturing Options Advanced Finishing Services

Injection molding

Precision grinding and lapping
Roll compacting Laser machining
Extruding Engineering design and support
Co-firing Metallizing
Isostatic pressing Ceramic-to-metal brazing
Dry pressing Specialized coatings
Hot pressing Threaded components
Tape casting Precision motion components
Slip casting Complex clean room assemblies

 

Our own factory: located in Zhangzhou, Fujian - one hour drive from Xiamen

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Certifications: ISO 9001-2008, ISO14001-2004, OHSAS 18001-1999

Certification ISO9001 2008, ISO14001 2004, OHSHS18001 1999.jpg

Export office: located in the Special Economic Zone - Xiamen

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Other popular products: Tubes, Balls, Honeycomb, Seals, Beads, Substrates, Rollers etc.

product_ceramic_2.jpg

 

Welcome to visit us, if you have any demand or inquiry, please feel free to contact us!

 

Hard and wear resistant zirconium grinding bead, zirconia grinding media, zirconia grinding balls

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INNOVACERA

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